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Daniel Adamson News
2009
Most recent news
appears first. |
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DECEMBER 13
THE PERFECT LUNCH
Every other Saturday we
have a working party, this allows members that have proper jobs, who
cannot attend on a weekday to come down and do a bit. December 12th,
being the last Saturday working party of the year, Chris Todd, who
usually does us all a fry up on a Saturday, surprised us with a full
Christmas lunch.
The menu was :-
Roast chicken breast and wings
Yorkshire pudding
Mashed potatoes
Roast potatoes
Seasonal roast veg.
Brussel sprouts with chestnuts
Chefs own chicken & onion gravy
With tea, coffee &
mince pies to follow
Although Chris did most
of the preparation at home, to deliver a hot meal to the table using
only the limited resources of our mess room was most impressive. And
just to add a bit of decorum to the occasion he donned his mess undress
uniform to invite us into the mess room to partake of the culinary
delight he had prepared.
The attendees of this
fine banquet were:-
Colin Brogan
Phil Booth
Wally Graham
Dave Broomby
John Broomby
John Brooks
Bill Rathbone
George Hayes (the elder)
George Heyes (the younger)
John Hake
We all wish to thank
Chris for his fine effort, it was very much appreciated. |
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Chris checks that Dave Broomby doesn't take all the roast
potatoes.
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Phil Booth(L) & George Heyes(the younger)(R) help themselves.
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Bill Rathbone tries the gravy while George Hayes(the elder)(L),
George Heyes(the younger)(C) & Dave Broomby(R) get stuck in. |
Chris shows Bill how a spoon should be used as John Brooks(L) &
Wally Graham(R) look on. |
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Chris entertains the diners
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At the other end of the table the diners are Dave Broomby, Colin
Brogan, Phil Booth, John Broomby and John Brooks. |
One Christmas lunch, demolished. |
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NOVEMBER 30
DOCK BRIEF
The Working Party is
having a Christmas lunch/buffet on Tuesday 22nd December, which is the
last working party day of the year, at the Bramley Moore pub on Regent
Road (aka Liverpool Dock Road).
We would like to
cordially invite all DAPS members to come and join a group of mature
gentlemen for an afternoon of frivolous and convivial conversation and,
time permitting, a session of putting the "world to right". The price is
£5 / head, please contact Graham Dean at
graham-dean@hotmail.co.uk |
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John Broomby, membership
secretary and one of our chippies, has recently secured a donation of
paint and sundries as part of Dulux Decorator Centre, "Colouring the
Community" campaign. This £450 donation is being used to repaint the
engine room. |
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The Bramley Moore
hostelry named after John Bramley-Moore (1800-86), Chairman of the dock committee and one time
mayor of Liverpool. |
The Dulux donation with Gordon
Owen(L) with his very own Dulux look-a-like dog, Toffee and yours truly
on the right. |
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The next is a selection of members of the
working party, volunteers who turn out every week, come rain or shine,
to offer their services "free of charge" to the society and do some
sterling work. |
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Our
octogenarian workshop manager Jim Ellis, an inspiration to us all.
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John
Broomby (L) & John Brooks (R) marking the promenade deck planks so when
they are lifted they can be replaced back in their original positions. |
George Heyes (L) and Bob Payne (R) removing the many
layers of paint
off the Tangye pump. |
Jack Nulty (L) and Colin Brogan (R)
inspecting the Starboard engine
high pressure cylinder valve gear. |
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NOVEMBER 11
TAKING THE AIR
We recently stripped
both air pumps to check their condition and to make sure all the
parts were present. The function of the air pump is to draw out the air
and water from the condenser, the air is discharged overboard and
the water (condensate aka dead steam) is passed to the boiler feed
pump and back into the boiler to be re-used.

The air pump together
with the boiler feed and bilge pump are operated by their piston
rods being moved up and down, this up and down oscillation is obtained
by using a rocking beam that is connected to the Low Pressure crosshead
on the engine. As the crosshead moves up and down, the rocking beam
passes this oscillation to the cross beam that connects to the three
piston rods.
The theory of air pumps
is to remove the air that has entered the system, usually from the
boiler feed water. The air is carried by the steam to the condenser
where it will remain and if not removed will increase in pressure
reducing the vacuum in the condenser which in turn reduces the
efficiency of the engine.
Air pumps come in many
forms, ours are Bucket types using three Kinghorn valves, these
valves are made up of three hard rolled bronze plates held loosely
between a grating and a valve guard and the weight of the plates keep
the valves in a normally closed state. When the piston or bucket
is raised, air and water is drawn from the condenser, through the lower
valve, the foot valve, by the vacuum of the bucket rising and into the
air pump cylinder.
On the
bucket down stroke, the pressure causes the foot valve to close and the
valve on the bucket, the bucket valve, to open and allowing the air and
water to be transferred to the space above the bucket .On the next up
stroke the bucket valve closes and the pressure of the air and water
opens the top valve, the head valve, the air and water is forced into a
chamber were the air rises up the discharge pipe and the water drops to
the feed pump.
- John
Hake |
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The three
pumps L to R Bilge, Air & Boiler feed, the cross beam fits on the rod
tapers. |
The cross beam that connects the three
pumps. |
A kinghorn
valve, the lower part is the grating and the upper part is the valve
guard. |
Kinghorn
valve's three bronze plates.
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The Air
Pump bucket (piston) & rod.
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Close up of
the air pump bucket rope seal.
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Close up of
the kingorn bucket valve. A is valve guard, B are bronze
plates, C is the grating |
The grating
of the foot valve at the bottom of the air pump
cylinder. |
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The bucket in the cylinder. The head valve
is fitted on to the
smaller set of studs at the top on the cylinder. |
The air rises up and the water down.
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The air
discharge pipe and valve on the ships side. |
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OCTOBER 11
FORWARD, ALWAYS FORWARD
Part of the original
fitted equipment on the "Danny" is a pair of Brown's Patent Combined
Steam and Hydraulic Reversing Engines, which allow the main engines to
be reversed remotely from the engine room control position.
They are steam operated
and water damped to slow the movement and can be put into hand
operation if steam is unavailable. The main engines are reversed by the
reversing engines repositioning steam slide valves through a set
of Stephenson linkages.
We believe them to be
the only surviving operational engines of their type and as such,
are very rare and are of considerable historic interest. If there are
any of these Brown's engines still in use we would like to know because
information on them is very scarce.
We have tested them
using compressed air and although they do work there are concerns with
the amount of play where the slide valve actuating rod runs through the
trunnion block on both of the engines.
The rod moves about 1/4 inch in the trunnion block which will effect the
positioning of the slide valve, which could effect the operation of the
engine which in turn could effect the reversing of the main engines.
It was decided that the
reversing engines should be inspected and checked thoroughly and any
parts showing excess wear be re-worked and made good.
We needed to get them
from the boiler room where they have been stored for about 18 months, to
the workshop. This would test our hoisting and slinging skills because
they weigh about 1/4 ton each and are awkward in size and shape.
- John
Hake |
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Hoisting away in the boiler room |
Nearly up to the deck level.
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Out of the boiler room on to the port
passage way. |
Both engines on the aft deck.
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Using a bit of mechanical help, an engine gets hoisted
outboard. |
One engine nearly ashore.
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Jack and Dave steady it as it is moved
across the road. |
Back on the trolley for move into the workshop. |
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One of the engines bolted to the workshop
bench. |
The slide valve.
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A is the slide valve actuator rod, B is the
trunnion block. |
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SEPTEMBER 21
THE DAPS WEEKEND
Saturday morning, September 12 dawned bright
and still, the volunteers mustered at 08:30 on Sandon Dock to get ready
our very first open day where the general public were invited.
As part of the nationwide Heritage Open Days
organised by English Heritage we were one of 4100 events taking place in
England over this weekend and we believe the only ship to take part.
We had two hours to get everything set up
before we opened our gangway to the visiting DAPS members and the
public.
The two marquees were assembled on the
jetty, the shop, where Chris Todd set out all his wares and the catering
tent which utilised the large table from the promenade deck to act
as a counter where the refreshments were laid out hoping to tempt our
guests.
The displays on the promenade deck and in
the workshop were made ready. By 10:30 we had everything in place and
were ready for the rush.
Because we didn't know how many people would
turn up we asked the public to pre-book their visit and 127 did
so, on the day 101 turned up plus a few who hadn't booked that we let
in, together with the 83 members, it made for quite a crowd.
It was decided that we should do guided
tours rather than let people wander around as this would be the safer
option and allow the guides to explain all about the “Danny”, its
history, its workings, the restoration and our plans for the future and
also to answer any questions that might arise. This system worked quite
successfully and seemed to be popular with our guests.
The band performed at 11:30 and 13:30,
giving an excellent display of marching while playing some superb
music.
For making this day a memorable occasion, we
would like to thank the following :-
Cammell Laird Shiprepairers and Shipbuilders
Ltd for sponsoring our Open Day. Catherine Gilbertson, Tourism Projects
Officer of Liverpool City Council for her support. The Adamson
Military Band for putting on a great display. Mr Jim Baxter for bringing
his 1904 Wolf motorcycle. Mr John Warburton for bringing his 1922 Aston
Martin All the volunteers who helped out.
All the visitors who came to see us.
And finally, the weather, which played a
blinder!
The Saturday evening dinner at the Hillcrest
Hotel in Widnes was attended by 41 people, who were serenaded by the Lazy River Jazz Band. The 3 course carvery meal was very enjoyable and
the drinks reasonably priced.
The AGM was held at Acton Bridge Parish hall
on Sunday morning , where part of the proceedings was the election of
two new council members, Chris Todd & Stuart Wood. Three
presentations were made to retiring council members.
The DAPS Weekend was concluded with a Sunday
afternoon cruise with buffet on the River Weaver, the departure point
being only five minutes away from the AGM venue.
- John Hake |
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Chris Todd manning the shop.
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The Catering team doing a good trade. |
A crowded promenade deck. |
The 1922 Aston Martin. |
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The 1904 Wolf with passengers. |
The band marching past. |
The band marching back. |
The big bass drum. |
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The crowd watching the band counter
marching. |
The AGM attendees.
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Di Skilbeck receiving her print from
Dan Cross. |
Pat Crecraft receiving his print from
Dan Cross. |
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Tony Hurst receiving his painting from
Dan Cross. |
All Aboard! for the river cruise. |
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SEPTEMBER 14
MEN OF ACTION
When the plan was drawn
up to re-tube the condensers it was decided that if we had a
dedicated team doing the job then any lessons learnt could be passed
around and the expertise gained could be shared which would reduce the
learning time and eliminate any duplicated mistakes. This is the
"Condenser Crew" who did a really excellent job .
L to R Colin
Brogan, Gordon Weston, Jack Nulty, Tony Eaton & Kevin
Price.
Long term working party
volunteer Nigel Farrell always keeps an eye on EBay to see if any
replacements for the artifacts that have been removed from the "Danny"
over its 20 years lay up at Ellesmere Port come up for auction.
  We
have been missing the ends of the voice pipe that goes from the wheel
house to the engine room, the ends are usually made of brass and have a
neat little whistle that also acts as a stopper.
Over the last couple of
years Nigel has successfully bid for two of these items and has
donated both of them to the society. We are indebted to Nigel and thank
him for his diligence and generosity.
New
working party volunteer George Heyes in the workshop stripping the low
pressure cylinder relief valve from the starboard engine to check the
condition of the valve seat and the other components for wear.
George bringing his engineering
expertise to bear on a recalcitrant valve seat.
- John Hake
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AUGUST 30
FULL METAL JACKET
Now
we have got the condensers re-tubed the next part of the exercise is to
fit the water boxes and check if everything lines up.
Back
in November Dave Wren of Wren Industrial & Marine Fabrications
manufactured four new water boxes for us, using our very corroded
originals as patterns and with the best engineering skill in the world,
some of the measurements taken from the old water boxes could only have
been
approximate.
Another concern was that we needed to make sure the faces of the water
boxes were flat, we didn’t want to tighten up against the cast iron
condenser body and crack it.
After asking around our engineering contacts, Ray Venables of Parkside
Fabrications put us in contact with Warbreck Engineering, who agreed to machine both faces of each water box. All four water boxes have now
been machined and returned, we have moved them back on board and the two
forward ones have been loosely refitted so we can check if the pipe work
connections are true.
- John Hake |
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The water boxes
being loaded onto Warbreck Engineering's truck (left).
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The water boxes in the
store room, having been returned from Warbreck Engineering with the
faces machined. |
The port forward water box positioned ready
to be lifted onto
the studs.
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The water inlet pipe appears to line up
fairly well with the
lower water box flange.
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A is the water outlet flange, B is the
connection to the overboard discharge valve, the connecting pipe will
have to be temporarily refitted to check if it all lines up
correctly. |
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AUGUST 10
THE CHAMBER OF SECRETS
We have just reached a
milestone in the restoration of the "Danny", we are at last, putting
something back together.
That something is the
condensers, two in number, attached to the port & starboard
engines.
Condensers are used in steam ships to convert used steam back into water
so it can be reused in the boiler making the use of water more efficient
also because converting steam back to water causes a vacuum, this vacuum
is applied to the exhaust of the LP cylinder making the engine more
efficient and therefore saving fuel.
The condenser consists
of a central chamber were the exhaust steam is fed, passing through this
chamber are numerous tubes that cold seawater is pumped.
When the hot steam hits
the cold tubes it condenses back into water.
Diagram of Condenser

Each of our condensers
have 372 tubes, 66" long and 3/4" in diameter.
The ends of the tubes sit
in a tube plate and are supported in the middle by support plates.
Ferrules, screwed into the tube plates hold the tubes and compress a
lead packing piece together with a plastic sealing ring to make a
watertight joint around each tube.
The sequence of events
to re-tube a condenser are:-
Fit centre support plates
Fit forward tube plate
Thread all tubes through tube plate and centre support plates
Fit aft tube plate
Push/pull all tubes into the aft tube plate
Fit lead packing piece and plastic seal to all tubes in forward and aft
tube plates.
Fit ferrules and tighten
This
milestone has been a great morale booster for the working party.
- John
Hake |
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The empty
condenser showing the centre tube supports and tube plate gasket |
Tony offering up the tube plate to the forward end of the
port condenser. |
Tony (sitting) and Colin (standing) fit the
studs that hold the tube
plate. |
All the studs fitted.
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Close up of the "shouldered" stud that holds the tube
plate and is
also used to bolt the water box on. |
The re-tubing starts, through the forward tube plate. |
The re-tubing viewed from the other end, the
aft tube plate will be
fitted when the condenser is fully tubed. |
The condenser fully tubed |
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A close up
of a ferrule. |
The
ferrule, lead packing piece and plastic seal, showing the order
they are fitted on a tube. |
Starting at
the bottom, the ferrules are screwed into the tube plate
compressing the lead packing and plastic seal onto the tube. |
The view
from the other end, the forward tube plate. Note how the
tubes are just short of the tube plate face. |
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The lead
packing piece being fitted over the end of a tube using
a tool manufactured in our own workshop. |
A ferrule
being screwed home using another workshop manufactured
tool. |
The port
condenser with all ferrules fitted. The Y shaped gap in the top set of
tubes allows the steam to penetrate into the core of the condenser. |
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JULY
13
SILENT SENTINEL
Another job taking
shape is the refurbishment of the steering engine. It was dismantled
last year and the main casting checked for defects.
Wally Graham has become our resident expert on the Alley and MacLellan
Sentinel steam operated steering engine by reading the document very
kindly supplied to us by George Dickinson.
George is a volunteer
at Markham Grange Steam Museum at Doncaster and they have the Sentinel
steering engine from the tug Reliant that was shamefully scrapped
by the National Maritime museum at Greenwich in 1996.
When Markham Grange
dismantled and rebuilt their steering engine, George produced a document
on how they did it.
After John Churchill
cleaned and undercoated the main casting of our steering engine,
Wally took over and started to clean, paint and re-assemble all the
other parts.
The first thing was to
get the crankshaft bearings adjusted, this is done by using brass shims,
so the crankshaft turns easily with no tight spots and no play.
The crankshaft bearings
are in two pieces, and the faces sit at a 45 degree angle, if they are
not shimmed correctly, when the bearing caps are fitted, it causes the
two bearing halves to sheer away from each other and tighten onto the
crankshaft.
It is a long winded
process of trying different shim thickness until the correct ones
are found, Wally persevered and finally shimmed the bearings to give the
required result.
The reason that the
bearings are at 45 degrees is that if they were vertical, the top &
bottom dead centres of the crankshaft would be on the bearing joints and
if they were horizontal they wouldn't be able to be adjusted, therefore
45 degrees is the compromise.
If you are ever in the
Doncaster area, I can recommend a trip to Markham Grange Steam Museum,
when you walk into the building and the engines are in steam, the smell
is magnificent. Their website is
www.mgsteam.btinternet.co.uk
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The Steering engine upturned with the rear facing upwards. (A)
is the right hand crankshaft bearing (B) its bearing cap. |
The right hand crankshaft bearing, showing the 45 degree
orientation
and the bearing cap in place. |
The two crankshaft bearings in place.(A) is the lubrication
fitting
on the bearing cap
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The two halves of the left hand bearing, showing the oil groove
(A) and the shim(s) (B)
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The Crankshaft, the piston con-rods connect at (A) and the
eccentrics, that work the valve gear, connect at (B) |
The crankshaft in position. |
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JUNE
24
FIVE CARD STUD
The work on the condensers is ongoing,
the only parts outstanding were the studs that hold the tube plates
and the water boxes.
We needed 42 studs per condenser and to complicate matters, because
some of the tapped holes in the condenser body had become enlarged
over time, some of the studs would need to be oversize. Each
threaded hole was checked and the stud size recorded.
A list of stud sizes and the numbers
required was drawn up and Kirkham Engineering of
Skelmersdale kindly agreed to manufacture the full set and
only charge us the material cost.
We are very grateful for their generosity.
All the studs have been checked and
screwed into the condenser body to ensure that they fit correctly,
the oversize ones being clearly marked so they can be screwed back
into their correct locations when the tube plates are
refitted.
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Colin Brogan screwing in a stud on the port
condenser. |
The aft end of the starboard condenser with studs fitted.
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The aft end of the port condenser with studs
fitted.
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The studs in close up. The tube plate is held at position
A by
the shoulder on the stud, the water box is held at position B by nuts
screwedonto the studs.
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A condenser tube plate.
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Jack Nulty doing some fine tuning to the threads on one of the
studs. |
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The Open Day on Saturday 16th May was a
success with about 50 to 60 members and their families attending
including a visit by the RN in the shape of Sub-Lieutenant
Chris Marsden, currently serving on HMS Monmouth.
The weather was kind to us and it didn't
rain, which was very fortunate because the promenade deck cover does
leak in places and could have made the buffet very soggy.
Chris Todd manned his shop stall
showing his wares and selling to all and sundry.
A big thanks to Dougie Hall, our
catering officer on the day, for organizing the food, laying out the
buffet and acting as the tea boy, keeping everybody’s cup topped up.
Although the working party days
leading up to the open day aren’t very productive it does give
us the incentive to spruce the boat up, give the paintwork a
wipe down, remove the accumulated rubbish, old rags, the "come in
handy" bits of wood and return all the lost tools to their rightful
place in the workshop.
We hope everybody was impressed with
our effort.
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Dougie making another good brew.
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Sub-Lieutenant Chris Marsden RN with his
proud dad, Neil. |
The Chairman (L), the Vice Chairman (C) and the Treasurer
(R) in conference and Dan's lad, just hoping for some more cake.
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A good crowd on the promenade deck.
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More on the prom deck. |
The buffet, demolished! |
The lady rests, awaiting sustenance after
visiting Chris Todd's emporium of fine Daniel Adamson clothing. |
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Come a bit of good weather and the last
thing we want to do is to work below decks.
The other Saturday it was a glorious
sunny spring day, so it was deemed a good time to re-cover the wheel
house after the ravages of the winter weather had shredded the
polythene cover.
Other general maintenance jobs were
also done to make the Danny a bit more presentable on the open day.
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Graham Dean shows his prowess with the
scissors cutting
new covers. |
Dave Broomby (r) helps Wally Graham (l)
fitting a new set
of wheels on the gangway. |
Gordon Owen, John Broomby & Dave Pickup
making a good job of
re-covering the wheel house. |
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The trio again still working on it.
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The wheel house looking a lot better.
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The wheel house before they started. |
Gordon Weston putting the finishing touches to the new covers. |
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MAY 06
DELIVERANCE
In March we heard some
disturbing news, Industrial Crankshafts who were refurbishing our
crankshafts and other various bits had ceased trading and could be going
into voluntary liquidation. They also had all the newly re-metalled
crankshaft bearings that J.H.Richards had done for us.
We were very concerned
because these parts might be impounded by the administrators or worse
still, sold off as scrap to try and recoup some money to pay the
creditors.
If we had lost these
virtually irreplaceable parts it would have been a serious loss to the
project and could have forced us to abandon our plans to get the Danny
steaming again.
We eventually got in
touch with the owner, Mark Rigg, who reassured us that all our parts
were safe and sound and he would help us to reclaim them.
After a false start,
Mike Williams and Colin Brogan went down to Wolverhampton to ensure that
all our parts held by Industrial Crankshafts were loaded onto the lorry
for shipment back to us.
Meanwhile, in
Liverpool, we had a problem in where to store all these items until we
found another firm to carry out the work. We approached our friend
Ray Venables of Parkside Fabrications and true to his generous nature,
he allowed us to store the parts in one of his store rooms, not only
that, when the lorry arrived he unloaded them for us with his fork lift.
What could have been a
total disaster to the project was avoided but it did cost us, we paid
Industrial Crankshafts £2600 up front as a deposit, which we have no
chance of getting back and then had to pay for the transport back
to Liverpool, so, in the end it has cost us about £2800.
- John
Hake |
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Ray, with Tony on the lorry, lifting off a pallet of parts. |
Ray transporting a crankshaft to the store room. |
The conrods and crankshafts safely stored. |
A pallet of re-metalled (by J.H.Richards) crankshaft bearings
and the four cylinder heads ( two low pressure and two high
pressure) |
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Re-metalled crankshaft thrust bearings
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Ray
and his dad, Harry |
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APRIL
25
DANIEL ADAMSON OPEN DAY -
SATURDAY 16 MAY 2009 - 11:00 to 15:00
Once again, members of the Society
together with friends and supporters will be able to visit ‘their’
boat to see at first hand what has been achieved over the past 12
months. This will be an informal event where you will be able to
meet with members of the working parties together with Council
members (the DAPS executive committee) and, of course, tour the
boat.A number of historic
items from the ‘Danny’ will be on display which will no doubt bring
back happy memories for some of our members. Light refreshments
will be available throughout the event to revive you after you have
viewed the boat and our ever expanding dockside facilities.
Access to the site will be via one of
the gates on Regent Road (yet to be finalised) – look out for the
DAPS signboard outside the entrance. DAPS volunteers will be
manning the gates in their very fashionable high visibility
jackets!!
Please remember to bring along
your DAPS membership card to gain admittance to the site – this also
covers any guests that will be accompanying you.
Last year saw a large number of
visitors to the Open Day – we look forward to meeting you all.
For those of you using Sat Nav, the
post code is L3 0BF but beware Regent Road (A5036) is closed south
of us at Stanley Dock and north of us between Sandhills (A5055) &
Bankhall (A5056)
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APRIL 19
PUMP UP THE VOLUME
Our refurbished boiler feed pump was dispatched from
Dawson Downie Lamont in Glenrothes in the Kingdom of Fife on
Monday 16th March and after a trip via Edinburgh, Litchfield and
Frodsham was delivered by PalletFORCE to us in Liverpool on
Tuesday 17th March.With the help of a fork
lift from UU and the driver from Helsby & Longden, we soon had the
pump off loaded and lockedaway in our new storage building.
Thanks again to Dawson Downie Lamont for doing a
cracking job.
- John Hake
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Peter & Kevin confirm it's our pump
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Jim (L) and Kevin (R) are suitably impressed. |
Frank, the driver from Helsby & Longden,
shows us how
to drive a pallet truck. |
Kevin puts into practice his newly learnt
skill. |
 |
 |
|
The pump, resplendent in its polythene jacket sits
majestically on its bespoke pallet
|
Frank, the driver, with his 18 tonne rigid
truck sets off to continue his deliveries. Looking at his cab he seems
to be a keen
Liverpool FC fan. |
|
March 25
PUMP AND CEREMONY
In order to explain all that went before, I
cannot do better than refer you to the DAPS Web-site entry for April
27th 2007 or for those without Internet access, Issue 13 of the
'Towline' magazine dated August 2007.
Both contain articles relating to our
early progress in establishing first contact with, then the
invaluable assistance of Messrs. Dawson, Downie, Lamont of
Glenrothes, Fife.
In a nutshell the stokehold of the
'Daniel Adamson' contains two pumps, both essential to the operation
of the vessel, these are a boiler water feed pump and a general
service pump. As the title implies the boiler water feed pump's
task is to replenish boiler water lost in the steaming process.
Steam may be lost from the system from a variety of reasons, leaks,
the operation of drains, machinery, safety valves exhausting to
atmosphere and so forth, even the operation of the steam whistle all
result in the loss of steam/feed water from the boiler. Naturally
the water must be replaced to maintain safe operation of the boiler
and the full utilisation of the steam it produces, this is the job
of the feed pump. The general service pump is the 'jack of all
trades' and thanks to an assortment of valves and pipes can
effectively stand in for, or supplement virtually any other pump on
board. It provides the additional role of 'fire pump' or deck water
supply for washing down etc.
In common with all existing machinery on
board, these pumps are steam operated and of the reciprocating type.
The boiler feed pump dates from about 1937 and was made by Messrs.
Dawson Downie, while the GS (or General Service) pump is believed to
date from 1903 and forms part of the ship's original machinery. This
machine was built again in Scotland by the Lamont Company of pump
manufacturers.
In 1985 the two companies merged to form
'Dawson, Downie, Lamont' Ltd and I am delighted to report they
continue to manufacture pumps very similar in design to this day.
Originally based in Clydebank the company are now based in
Glenrothes, Fife and form an autonomous part of the 'FTV Proclad
Group'
Dawson & Downie Ltd.
View of Dawson & Downie's Elgin Street Works, c 1967.
In 1905,
Alexander Dawson entered into partnership with William Downie to form
the engineering and pump making firm of Dawson & Downie. In July 1906,
with a capital of £600, the partners opened offices and a workshop in
North Elgin Street employing twelve men. Like many other firms, Dawson &
Downie were engaged in munitions work for the Admiralty and the Ministry
of Supply during the First World War. By 1955, when the firm celebrated
its golden jubilee, it employed 500 men and manufactured a range of
reciprocating pumps for the shipbuilding, sugar refining and coal
industries.
In 1985,
when it was Clydebank's oldest firm, Dawson & Downie merged with Thomas
Lamont to form Dawson Downie Lamont and in 1994 moved the firm's office
to Glenrothes. Shortly afterwards, the Elgin Street Works were
demolished and the site cleared for a new housing development.
Dawson & Downie Foundry Workers
Dawson & Downie foundry workers outside their North Elgin Street works,
1928.
By the
1920s, under the genial direction of Alexander Dawson, the Whitecrook-based
firm of Dawson & Downie exported reciprocating pumps all over the world.
A dedicated worker, Alexander still played an active role in company
affairs until a fortnight before his death at the age of eighty-eight.
This work ethic was clearly imbued in his workforce - seventy year old
George Olsen, one of the original apprentices, was still employed by the
company as a storeman in 1960.
As can be seen, the firm of Dawson Downie,
like the 'Daniel Adamson' share over a hundred
years of history and both survive today. In the case of DDL I am
delighted to report they continue to enjoy full order books despite the
current period of recession and it is to some extent because of this and
the need to free up space in the workshop that we were recently
contacted by DDL's Managing Director, George Kennedy. George also
attached the following photograph:

The photograph and a short video, showed the
Boiler Water Feed Pump restored and under test at DDL's works. In fact
the pump had been successfully tested to produce an output water
pressure of 160psi from a compressed air supply of 90psi in other words
more than adequate for our needs and 'as good as new' in the opinion of
George Kennedy and his team. In fact George, who has worked for the
firm since 1966 was eager to point out that with the pump now back in
operation, it was the oldest working example he knew of, the next
oldest, dating from around 1940 remains in working order in Balikpapan,
Indonesia! Testament indeed as to the build quality and longevity of
these machines.
It just remained to finish the restoration
with a coat of paint and to arrange the transportation of the pump back
to Liverpool. It seemed amazing that nearly two years had elapsed since
my article about delivering the pumps to DDL and almost three years to
the day since we'd first established our link with Dawson Downie Lamont!
A considerable amount of work, time and
effort have been put into the restoration of this pump by all the team
at DDL, but particular mention should be made of Kerr Graham who really
took this project under his wing, personally carrying out much of the
work himself. Of course it has been a team effort, in much the same way
that the restoration of the vessel is conducted also. Work is yet to
commence on the even older Lamont pump, but it was agreed that a gesture
of our appreciation would be appropriate to acknowledge the society's
thanks by a personal visit to Glenrothes.
As I mentioned in my first report the DA's
former Chief Engineer, John Deakin was unable to attend when we
delivered the pumps in 2007 due to a hospital appointment. However,
prior to and throughout the refurbishment John has been in regular
contact with George Kennedy and it seemed only right that John should
attend at Glenrothes to represent DAPS. As things turned out the pump
would be despatched by a carrier, allowing John and myself to travel to
Glenrothes by car. Plans for a larger deputation had been abandoned when
issues relating to driver insurance and availability were overtaken by
the need to free up space in the factory as a matter of some urgency.
So it was that on Thursday 12th March having
stocked up on suitable gifts, John and I travelled to Glenrothes,
arriving at the factory once again in time for lunch! As on my first
visit I took the opportunity to sample another 'square sausage' from the
local catering van and introduced John to this delicacy also. Our first
visit and mention of it on the DAPS web-site had not been forgotten, so
it is with great pleasure that, as promised, I mention Karen
and Marion once again for a great lunch!!
The afternoon comprised a full tour of the
DDL site and the opportunity to meet and thank personally all those
who'd played a part in restoring the pump. On our visit the pump
which had been newly painted was ready to be packed on it's purpose
built pallet for despatch. Incidentally the pallet was specially made
for the job, just as in the case of all DDL products using the company's
in-house facilities and specialist workforce. It merely required the
obligatory photographs to mark the occasion before the pump was safely
secured for transport on the following Monday.

The newly refurbished and freshly painted
feed pump with some of the team, Left to Right Stevie Graham, Alex Gibb,
Rab Dow, Andy Kilgour and of course the man who 'adopted' the pump as
his own, Kerr Graham (and if you think he and Stevie attend the same
hairdresser, you'd be right, or rather they are father and son!)
I think you'll agree if you compare my
earlier report, the pump looks a lot better now than it has done for
many years, better still it works as good as new. (Incidentally all the
brightwork on rods, links etc has been protected using denzo tape, in
case you were puzzled by the appearance).

In this photograph the team are joined by
Dawson, Downie, Lamont's MD George Kennedy (in the tie) and of course
'DA's former Chief, John Deakin. (Note on the left just part of a much
larger pump 'in build' awaiting it's turn on the finishing table).

'The Pomp and Ceremony' bit, pictured here
the whole team (well almost) gathered for a none too professional speech
by yours truly and the distribution of some small tokens of our
appreciation for a great job well done. Before you ask, there were two
cases of beer, a bottle of single malt and over on the left, a framed
painting of the 'DA' LtoR George Kennedy, Iain Bickett, Kerr and Stevie
Graham, Evelyn Lewis, Alex Gibb, John Deakin, Andy Kilgour and Rab
Dow. Kneeling
(yes kneeling!) centre, Jim Longmire (or as he prefers to be called
'Wee Fat B**********!! Luckily the other 'WFB' was taking
the photograph!!) Absent on the day but very much part of the team, Rab
Adie who was on holiday.
We cannot over emphasise the debt of
gratitude DAPS owes to all at DDL and our own personal thanks for the
warmest of welcomes we received on our visit.

A final photo showing the painting of
'Daniel Adamson' which now hangs in the foyer
of the Dawson Downie Lamont offices, flanked here by 'Birthday Girl'
Evelyn (don't worry we won't say a word!) and of course the man who made
it all possible (restoring the pump that is, not Evelyn's birthday!!),
George Kennedy.
On behalf of the Daniel Adamson Preservation
Society, thank you, each and everyone.
- Neil Marsden |
|
MILLERS CROSSING
Following our request to Santa before Christmas for some extra workshop
equipment, our friends at TTE put us in touch with somebody who had a
milling machine that they no longer required.
We
would like to thank Mr. Chambers of Thornton-le-Moors for the donation
to the society of an Elliot Victoria milling machine.
John
Churchill organized the transport and the miller was soon relocated to
our workshop.
Gordon
Weston set about positioning, leveling and cleaning the machine. A set
of manuals was obtained from Tony Griffiths at
www.lathes.co.uk, who has an impressive archive of machine manuals.
This milling machine will make valuable addition to our workshop.
- John
Hake |
 |
Gordon Weston, using
spirit levels, checks his adjustments. (left) |
 |
The Elliot Victoria milling machine, looking
good (left). |
|
MARCH 16
AN
INSPECTOR CALLS
We asked Riley & Son of
the East Lancs. Loco Works in Bury if they would like to give us a quote
to refurbish our boiler, their usual work is with loco boilers but they
said they would be only to pleased. They sent their Colin Green to give
our boiler the once over and from his inspection and findings they will
produce a report and then a quote.
The pictures show our
Colin Brogan and Steve Lawrinson with Colin Greeninside the boiler
carrying out the inspection.
- John
Hake |
 |
 |
 |
 |
|
Colin Green (L) and Steve Lawrinson (R) amid
the pipes inside the boiler. |
Colin Green (L) Steve Lawrinson (C) Colin
Brogan (R) checking the rear
tube plate. |
Colin Green with his trusty tapping hammer. |
Colin Brogan emerging from the boiler. |
 |
Colin Green (left) emerging from the
boiler. |
|
|
|
A
TOUCH OF CLASS
Two of the jobs that
were started at the beginning of the year have been completed, we now
have a designated store room, over a couple of cold days in
January/February everybody mucked in to dismantle and remove the
redundant electrical switchgear.
The doors have been
repaired and re-hung and fitted with extra locks to make it secure as
possible. The floor has been painted, the walls washed down and lights
fitted, it now looks the part. We have started to move all the loose
equipment that was stored in workshop and on board into the storeroom
where it can be checked and listed.
And thanks again to
United Utilities for allowing us to use it. The other job was to
commission the lathe, Gordon Weston gave it a good clean and a wipe down
with an oily rag and it was wired up to the 440v mains by yours truly,
Jim Ellis and Wally Graham, with the help of Boris Baugh of TTE, finally
got to grips with the workings of all the knobs and leavers.
Jim Ellis, after
turning a couple of test pieces used it proper to take a couple of thou
off the phosphor bronze neck bushes that fit in the bottom of the engine
cylinders.
- John
Hake |
 |
 |
 |
 |
|
Phil Janion fitting the extra security features to the
storeroom. |
Storeroom interior (left). |
Storeroom interior (right). |
Boris Baugh, centre, gives our lathe his seal of approval. |
|
 |
Jim
Ellis (left) sets up a phosphor bronze neck bush for machining. |
|
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|
February 26
YOUNG GUNS
In Ellesmere Port there
is an apprentice training school called TTE (Training Tomorrows
Engineers) it was established in 1990 and provides training for
companies in the Merseyside and Cheshire areas.
The training is
predominantly for the Chemical, Process, Power, Engineering, Paper,
Pharmaceutical and Food industries.
We were introduced to TTE back in 2004 by member John Churchill. In the
four years, we have built up an excellent relationship with them, they
visit us on a regular basis and where the apprentices get to carry out
various tasks under the supervision of their instructors.
We hope, that coming
down to the 'Danny' gives them a perspective on different working
environments that they might encounter and will help to give them
the confidence to tackle jobs that might be out of their comfort zone.
TTE regularly take equipment back to their workshops where it is
refurbished and returned to us fully working and tested.
We would like to thank
the instructors, Boris Baugh, Roy Shone, Paul Graham, Ian Taylor and the
numerous apprentices for their continuing help, support and
encouragement.
- John
Hake |
 |
 |
 |
 |
Tony explains where the HP steam pipe
goes.
|
The apprentices help with positioning
the HP steam pipe. |
Wally explains the fine art of valve
lapping.
|
A refurbished valve chest goes back
together.
|
 |
 |
 |
|
|
Two instructors and two apprentices
discuss the finer details of a mud box. |
The valve chest and mud box back in
position in the engine room. |
Departing after a day's graft.
|
|
|
February 04
THE
PIPES ARE CALLING
You will remember back
in October there was an article on how we tested the two low pressure
steam pipes, well, the exercise had to be repeated for the two high
pressure steam pipes.
The same method was
used :-
Bolt them together
Fill with water
Remove all the air
Pump them up to the required pressure
Wait and see
This time the test was
done under the watchful eye of the MCA who were carrying out a periodic
visit, checking that the work we had done and were doing, met with their
approval and satisfaction.
Kevin's pressure
testing procedure met with their approval and the four steam pipes, two
low pressure, two high pressure have now been satisfactory tested
and the appropriate certificates issued.
The LP & HP steam pipes
have now been refitted.
- John
Hake |
 |
 |
 |
 |
The two HP pipes bolted together.
|
Blanking flange with meter connection fitting.
|
Blanking flange with pump connection fitting.
|
Kevin's patent method for removing any trapped air, clout the
pipe with a bit of 4x2, while Tony checks the air is being expelled. |
 |
 |
 |
 |
LP Steam
pipe back in situ on the port engine.
A = connection to condenser,
B =
connection to LP cylinder. |
Tony (L) &
Colin (R) tightening the starboard engine, LP cylinder, HP
steam in pipe flange.
|
Exhaust
steam pipe from HP cylinder, port engine.
|
LP cylinder pipes, port
engine
A = HP steam in from HP cylinder
B = LP exhaust steam to condenser.
|
|
January 23
TEMPUS FUGIT
On the behalf on the
Daniel Adamson Preservation Society, I would like to wish all our
readers the very best for 2009.
The last working
party in 2008 secured the boat then retired to the Bramley Moore public
house for a pre Christmas drink and big eats.
Now we are into
2009, the holidays are over and we are back to the grindstone.
There are four jobs on the go:-
- Commission the new lathe
- Clean out and prepare another building that United Utilities have
very
kindly allowed us to use
- Prepare the condensers parts ready for re-assembly
- Check if the piston rod slippers can be shimmed.
The re-assembly of
the condensers is giving us a problem, because the two condensers are
slightly different, the components need to be matched up and because the
new water boxes were manufactured by using the old ones as patterns, it
seems that the internal corrosion masked the measurements, so when the
tube plates are married up to the water boxes, some of the tube ferrules
will foul the inside of the box. A quick bit of machining will cure
this problem
The port low
pressure piston rod has been put back in place to see if we can shim
slipper plates to take up the wear in the slipper guides. If this
exercise is successful then we will need to do the other three
It was good to see
Chris Todd back with us, he has been absent since he threw himself off
his push bike and collided, rather heavily, with the tarmac.
- John Hake |
 |
 |
 |
 |
|
The port low pressure piston rod.
A = Piston Rod, B = Slipper Guides,
C = Slippers
D = Shims go in here,
E = Bit of wood holding it up
|
The four water boxes with their associated
tube plates. |
Tube plate loosely fixed to the water box.
|
Bill and Phil looking for the lost pipe in the engine
room
|
 |
Chris Todd looking fit and well.
(left) |
T |
|
|